Outboard motors incorporate a propulsion system that consists of an engine, a jet drive or propeller, a gearbox and basically everything that contributes towards a flawless sailing of your boat. Insert the projection g of the bearing into the notch in the cylinder block. Some of the things i have found is that there is a dearth of info on this. Remove the ignition coil cover and dis- connect the ignition coil coupler. Check outboard for tightness on transom. Install the propeller and propeller nut, and then tighten the nut finger tight.
Install the timing belt 6 from the drive sprocket side with its part number in the upright position, turn the belt a half turn counterclockwise to align it, and then remove the pin 5. Measure the throttle position sensor out- put voltage. Check the filter for dirt or residue. After 30 minutes have passed, the test will end automatically. Install the propeller and propeller nut, É and then tighten the nut finger tight. Follow the instructions that appear. Check the spark plug gap a.
Buy one Repair manuals are copyrighted so it's difficult to find free ones online. Remove components from propeller shaft. What oil injected outboard motor 1975 mercury 100 hp impeller 1993 mercury 100 hp adjusting forward idle 2004 suzuki 100 hp oil recommendations 71 1976 evinrude 100 hp needle slow speed adjustment battery charging coil system for 1977 100 hp yamaha outboard carb adjustment on a 1978 100 hp mercury charging system for 100 hp yamaha outboard download manual1979 mercury 100 hp outboard motor free operators manual for 1980 mercury 2 cycle 100 hp outboard honda 100 hp outboard owners manual. Install the drive shaft, housing, pinion, then install them into the drive shaft and pinion nut, and then tighten the nut housing to the specified depth. Even the most novice mechanic can also easily follow the step-by-step guides which are made simple by the illustrations and drawings.
Click the Execute button or press the Enter key on your keyboard. Ignition system Check the ignition spark gap using the spark gap tester. Disassemble the power trim and tilt unit, and then check the filter for debris or dirt. Replace plate if groove s other than impeller sealing bead groove in plate are more than 0. How to change oil in a 1984 100hp Suzuki 1985 johnson 100hp outboard 4 stroke 2003 low on compression low oil pressure on 2000 yamaha 100hp 4stroke spark plug gap 1986 mercury ob 1986 100hp suzuki 100hp out board motor repair manual 1987 suzuki 100hp power trim and tilt 1988 suzuki 100hp torque specs chart.
Install the oil filter, and then tighten it to 4. Replace if out of specification. Check for fuel leakage in the cowling. Pull out the propeller shaft housing assembly. Click the Execute button or press the Enter key on your keyboard. Install the O-ring D and pump housing É assembly E into the lower case, tighten the bolts F, and then install the seal G and cover H. Hold the tilt piston in a vise using the special service tool 4 on both sides.
During idling, the exhaust gas passes through the passage on the side of the exhaust guide, and enters the upper case through a hole in the upper case gasket. Turn on your computer and start up Windows 95, Windows 98, Windows Me, or Windows 2000. Keep this manual handy and use it often. Checking the starter motor pinion 1. Install the filters C and gear pump D by 8, and bracket 9 by installing the bolts installing the bolts E, then tightening 0, then tightening them to the specified them to the specified torque. Rebore the cylinder or replace the piston 93.
Check the oil Debris or leaks? As a result, the fluid pressure pushes the down-shuttle piston upward, enters the tilt cylinder upper chamber through the down-main valve, and then pushes the tilt ram downward. Assemble the clamp brackets and the 1. Connect the tester leads between the magnet switch terminals as shown. Check the impeller 1 and insert car- tridge 2 for cracks or wear. Install pipes 5 and 6, and then tighten them to the specified torque. Theinformation is from Delmar Publishers, which also makes Chilton'srepair manuals.
The caps for the crankshaft bearings are secured with four bolts to ensure a high level of assembled rigidity. Replace forward gear needle bearing if it is rusted or does not roll freely. Checking the pinion and forward gear 1. This, of course, enhances overall reliability and durability of the engine. If necessary, add sufficient gear oil of the recommended type until it overflows out of the check hole.
Replace if out of specification. Muffler assembly bolt D: 20 N·m 2. Communication cable is Connect communication cable disconnected. Check the reservoir for cracks or corro- sion. The Save As dialog box is displayed. What gear oil for 1989 suzuki 175hp outboard motor what is correct oil gas mixture 1993 mercury 175hp what is the idle air mixture adjustments on a 1990 yamaha 175hp outboard what is the of part that connect to 175hp ocean runner crank shaft what kind of spark plugs for 2004 mercury optimax 175hp what should the compression be on a mercury outboard 175hp.
Remove the oil seals and needle bear- ing. To perform the test again click the Execute button or press the Enter key on your keyboard. Check that steering operates smoothly. If below specification, measure the pulser coil output peak voltage. You can't check it out, but may libraries now have auto repair manuals that are served on their computers. Ring nut wrench 9: 90890-06578 5. Remove the port link rod 2 and star- board link rod 3.