This highly detailed Digital Repair Manual contains everything you will ever need to repair, maintain, rebuild, refurbish or restore your vehicle. Check all fuel lines and replace as needed. Lubrication, the use of high-quality oils 2- stroke or 4-stroke and proper fuelioil ratios 2-stroke or frequent oil inspectionlchanges 4-stroke are the most important ways to preserve powerhead condition. Tighten all screws evenly and securely. Dirty or restricted fuel filter. Service, maintenance, overhaul adjustments, everything you need to know is covered. Apply a light coat of clean liquid soap to the water tube grommet.
Run engine, and inspect fuel passing thru hose s for air bubbles. Numbered table of contents easy to use so that you can find the information you need fast. Make sure all mating surfaces are clean and free of debris, corrosion or damage. Simply print out the pages you need or print the entire manual as a whole. If a complete powerhead overhaul is necessary on your outboard, we recommend that you find a local machine shop that has both an excellent reputation and that specializes in marine work. The second most important task for proper gearcase maintenance is checkinq and maintainina the oil inside the case.
Using this manual is an inexpensive way to keep your equipment working properly. Covers every thing you will ever need to know to fix anything on your 90, 91, 92, 93, 94, 95, 96, 97, 98, 99, 00, 01 Johnson Evinrude Outboard boat engine motor. Blow out with compressed air. The gearcase contains the propeller shaft, the driven and pinion gears, the driveshaft from the powerhead and the water pump. Also, significant amounts of water mixed with the oil will give the appearance of an overfilled condition. This Factory Service Repair Manual will guide you through fundamentals of maintaining and repairing, step-by-step, to teach you what the factory trained technicians already know by heart. Anti-Siphon valve restricting fuel flow.
There are many illustrations to aid you during your job and easy to read text throughout the manual. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. On all motors except the 2. Vapor lock Any type of anti-siphon device must be located between the outboard fuel inlet and fuel tank outlet. Even the most novice mechanic can also easily follow the step-by-step guides which are made simple by the illustrations and drawings. You will be able to use the search function to browse the manual and print out your needed pages. Compared to the electronic version and paper version, there is a great advantage.
If oil can get out, then water can get in. The problem is that once you have gotten your nifty new product, the johnson evinrude 1968 repair service manual gets a brief glance, maybe a once over, but it often tends to get discarded or lost with the original packaging. For safety, disconnect the spark plug lead, then ground it to the cylinder head. However, adequate data is given for the majority of do-it-yourself mechanics and those performing repairs and maintenance procedures for Johnson Evinrude 1968. Outboard quits and cannot be restarted 8. Consider using a digital camera if available to help document assemblies during the removal and disassembly procedures.
Outboard cuts out or hesitates upon acceleration 6. Worn out fuel pump diaphragm. As much as you can generalize about mechanical work: transmissionltransaxle~ T. If, it is found that the anti-siphon valve is the cause of the problem, either 1 replace the anti-siphon valve or 2 replace it with a solenoid-operated fuel shutoff valve. This manual for Johnson Evinrude 1968 is prepared to suite the needs of individuals who have basic knowledge in electrical and mechanical concepts.
They are specifically written for the do-it-yourselfer as well as the experienced mechanic. This website is not associated with the product manufacturer in any way. And, water, mixing with or replacing the oil in the gearcase will wreak havoc with the shafts and gears contained within the housinq. To be honest, a complete overhaul is recommended, because corrosion and damage may have occurred if moisture was in the gearcase long enough. Numbered instructions guide you through every repair procedure step by step. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure.
Inspect reeds as outlined in Section 4A. Using this manual is an inexpensive way to keep your equipment working properly. Number of pages: 94 File Size: 12. Check, replace, or clean all fuel filters. This is the real thing, written by the manufacturer specifically for the vehicle s listed.