If there is any type of electrical system failure, always check the fuses first. Install the spark plug; then install the timing inspection plug. Always inspect the sprockets when a new drive chain is being installed. Care must be taken that all calibrated nuts, cap screws, and bolts are tightened to specifications. Plug the exhaust hole in the exhaust system with a clean cloth. A low-pressure gauge is provided in the tool kit to measure the air pressure in the tires.
Raise the front of the engine sufficiently to allow the engine assembly to be moved forward enough to clear the rear mounting brackets approximately 6 in. With the wheel removed, remove the brake pad alignment pins from the caliper; then remove the mounting cap screws. . Ball joints not worn, cracked, or damaged. Spark Plug A light brown insulator indicates that the plug is correct. Put the filter in a plastic bag; then pour in air fil- ter oil and work the filter. While holding the adjuster dial at the proper clearance setting, tighten the jam nut securely with the valve adjuster handle.
They are specifically written for the do-it-yourself as well as the experienced mechanic. Drain the coolant, engine oil, and transmission gear lubricant; then install the drain plugs and tighten to specifications. I will work harder to satisfy you than any of my competitors on the internet. Remove the high tension lead from the spark plug. Shock absorber eyelets not broken, bent, or cracked.
I don't know what people are talking about when they say always having to work on it or it can't go threw mud. Remove the cap screws securing the V-belt cover noting the location of the different-lengthed cap screws for installing purposes; then using a rub- ber mallet, gently tap on the cover tabs to loosen the cover. Drive Plate fiber Tab min 11 mm 0. Driven Plate warpage max 0. My step-son has an Arctic Cat 300, he was riding yesterday and when he turned it off it was running fine, but it won't do anything. Secondary Transmission Fork to Groove side clearance 0. Account for two alignment pins and one gasket.
Disconnect the shift linkage from the transmis- sion shift arm. Be sure to fol- low the directive because it deals with the possibility of severe personal injury or even death. When using ethanol blended gasoline, it is not nec- essary to add a gasoline antifreeze since ethanol will prevent the accumulation of moisture in the fuel sys- tem. Clutch Spring Length min 27. Remove the left rear wheel. Adjusting Throttle Cable To adjust throttle cable free-play, use the following procedure.
Install new brake pads; then install the two brake pad alignment pins. The problem is that once you have gotten your nifty new product, the Cat 250 Utility And Dvx300 Atv Service And Repair Manual Pdf gets a brief glance, maybe a once over, but it often tends to get discarded or lost with the original packaging. Carefully check the entire hydraulic brake sys- tem that all hose connections are tight, the bleed screws are tight, the protective caps are installed, and no leakage is present. Using a rubber mallet, spread the driven pulley sheaves by driving the V-belt down between the sheaves; then slide the driven pulley and V-belt into position. The engine should always be warm when the oil is changed so the oil will drain easily and completely.
Slide the rubber boot away from the adjuster; then loosen the jam nut 1 from the throttle cable adjuster 2. Remove the boot from the back of the headlight housing; then remove the three-wire connector from the bulb. After all the lubricant has been drained, install the drain plug and tighten securely. Use the following list for reference. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. While holding the valve adjuster dial in place, use the valve adjuster handle and loosen the jam nut; then rotate the tappet adjuster screw clock- wise until friction is felt.
Transmission Lubricant Change the lubricant according to the Periodic Maintenance Chart. Clean or replace as neces- sary. Rocker Arm Shaft Outside Diameter 11. Some photographs used in this manual are used for clarity purposes only and are not designed to depict actual conditions. Reverse switch — reverse indicator light will illuminate. A white or dark insulator indicates that the engine may need to be serviced or the carburetor may need to be adjusted. Always follow the following guidelines for inspect- ing and servicing the drive chain.